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THREAD Verification SYSTEMS
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KSPL offers Thread Inspection SPM's and Multiple options based on Part geometry, Production rate.

Thread checking is tedious & time consuming, even more so on high volume production lines. Very often done manually

These Thread Inspection SPM works at high speed, resulting in high productivity. We use Servo driven spindle mounted with GO / NO GO, Thread Plugs (TPG) & Rings(TRG).

SPM drives TPG / TRG, at minimal torque with incremental speed moves into (or through, or onto) thread till desired Thread Length and reverse back to generate GOOD Thread signal

If Thread is damaged or inccurate, spindle will disengage from Servo drive, reverses back & generate BAD Thread signal.

Our Semi-Automated and Fully-Automated Thread Inspection Systems comes with variety of configurations, suitable to every customer need

Thread Inspection SPM can be mounted as a standalone machine or End-Of-Line (EOL) Production machine.

VERTICAL STATION
  • Thread Inspection Machine suitable for SPECIAL NUTS, BUSH, NOZZLES, SENSOR HOUSING
  • Multiple Parts are stacked to ensure continuous Machine running.
  • Typically used with GO Thread Tool. (Thread Plug & Ring Gauge). However Special Machine with GO / NOGO can be built
  • Thread Inspection & Part sorting is done in < 5~6 Seconds
  • Good & Bad thread parts are sorted in separate bins
  • Audio / Visual Indication for GOOD & BAD Part.
  • Thread Tool (TPG, TRG) Calibration Due alarms generated, number of cycles reaches 95% of calibration frequency

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HORIZONTAL STATION
  • Thread Inspection Machine suitable for CAM & CRANKSHAFT, Engine Stud, RACKBAR, YOKE,
  • Single Piece flow i.e. Part Loading / Unloading Manual, Thread Inspection is Automatic
  • Typically used with GO Thread Tool. (Thread Plug & Ring Gauge). However Special Machine with GO / NOGO can be built
  • Thread Inspection cycle is done in < 10~15 Seconds
  • Audio / Visual Indication for GOOD & BAD Part.
  • Thread Tool (TPG, TRG) Calibration Due alarms generated, number of cycles reaches 95% of calibration frequency

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ROTARY STATION
  • Thread Inspection Machine suitable for DIFFERENTIAL CASE, WHEEL HUB, FLANGE
  • Single Piece flow i.e. Part Loading / Unloading Manual, Thread Inspection is Automatic
  • Typically used with GO Thread Tool. (Thread Plug & Ring Gauge). However Special Machine with GO / NOGO can be built
  • Thread Inspection cycle is done in < 5~6 Seconds PER TAPPED HOLE
  • Audio / Visual Indication for GOOD & BAD Thread are displayed. Optional Ink Marking next to BAD tapped hole is provided
  • Thread Tool (TPG, TRG) Calibration Due alarms generated, number of cycles reaches 95% of calibration frequency

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3 AXIS (X-Y-Z) STATION
  • Thread Inspection Machine suitable for CRANK CASE, OIL PUMP, GEAR HOUSINGS, MANIFOLD
  • Single Piece flow i.e. Part Loading / Unloading Manual, Thread Inspection is Automatic
  • Typically used with GO Thread Tool. (Thread Plug Gauge).
  • Thread Inspection cycle is done in < 5~6 Seconds PER TAPPED HOLE
  • Audio / Visual Indication for GOOD & BAD Thread are displayed. Optional Ink Marking next to BAD tapped hole is provided
  • Thread Tool (TPG, TRG) Calibration Due alarms generated, number of cycles reaches 95% of calibration frequency

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UNIVERSAL STATION
  • Thread Inspection Machine suitable for Special Nuts, Bush, Boss with similar Geometry accomodating part variants upto a range
  • Multiple Parts are stacked to ensure continuous Machine running.
  • Typically used with GO Thread Tool. (Thread Plug Gauge). However Special Machine with GO / NOGO can be built
  • Thread Inspection & Part sorting is done in < 5~6 Seconds
  • Good & Bad thread parts are sorted in separate bins
  • Audio / Visual Indication for GOOD & BAD Part.
  • Thread Tool (TPG, TRG) Calibration Due alarms generated, number of cycles reaches 95% of calibration frequency

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